For any process that is ancient printing on fabric has gone by way of a very rapid period of development modify in the last ten years.
Screen-printing fabric using flat screens has been the well-established method of applying colour and style to fabric as yet. This procedure was suitable for medium to large runs. For high volume, rotary screen-printing was the normal process. The build costs to engrave and convey the screens were high speculate from the height and width of runs these were essentially the most economic.
Small runs weren’t economic using either of these techniques for fabric printing. This made the little runs very costly due to the high set up costs along with the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the brand new technique of fabric printing. Digital fabric printing introduced an entirely new idea whereby small runs may be done with a far lower cost. Printing digitally onto fabrics produced from polyester now has reached new heights because of continuous development work by fabric manufacturers that are committed to this manner of printing on fabric.
Stunning answers are now being achieved on fabrics and this can be seen in an array of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, home furnishings, shades, roller blinds etc. Printing on fabric just for this ever-increasing variety of applications demands careful and continuous development and research. This ensures the fabrics work when used on a variety of digital printing machines together with the wide mix of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry deciding on the material so that the printer contains the optimum performance from the ink, machine and rip used. This will then give high definition, brilliant strong colours and when essential for flags excellent print through, for all sorts of printing on fabric.
Although dye-sub printing polyester fabric probably produces the greatest results advances in UV inks means that results have improved dramatically in recent years. The inks are becoming more flexible making well suited for textile printing. Additionally Latex ink technology also means the inks are suitable for textiles. That is further proof of the importance of fabrics for digital printing where textile is replacing traditional media such as PVC. Machine and ink manufacturers have responded well to the challenge by adapting machines as well as the inks.
A newly released development has witnessed the development of two green compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which might be compostable and biodegradable is now a growing number of important as landfill taxes still rise and never forgetting that polyesters fabrics can obviously be recycled. Many of the essential for those companies that are mindful of the growing interest in more green products.
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